doi: 10.18698/2309-3684-2024-4-1930
A one-dimensional mathematical model of an unsteady heat transfer process in the process of 3D printing of SLM technology is proposed. The feature of the model is taking into account the layer-by-layer addition of material to the calculation domain over time. The model is implemented within in-house software using the finite element method. Addition of material is taken into account by the algorithm of activation/deactivation of elements. A test problem for determining the temperature field during the growth of a part whose geometry is idealized by a rod of variable cross-section has been solved. To assess the reliability of the results, similar calculations are performed in third-party software products: in Ansys – in full three-dimensional formulation – and in Matlab – the one-dimensional heat conduction equation for a rod of time-varying length and variable cross-sectional area is solved. Comparison of the temperature field shows that the results of calculations in the developed software correspond to third-party solutions while ensuring high computational efficiency.
[1] Ökten K., Biyikoğlu A. Development of thermal model for the determination of SLM process parameters. Optics & Laser Technology, Vol. 137, 2021. https://doi.org/10.1016/j.optlastec.2020.106825.
[2] Papazoglou, E.L., Karkalos, N.E., Markopoulos, A.P. A comprehensive study on thermal modeling of SLM process under conduction mode using FEM. The International Journal of Advanced Manufacturing Technology, Vol. 111, 2020, pp. 2939–2955, https://doi.org/10.1007/s00170-020-06294-7.
[3] Trejos, J.D., Reyes, L.A., Garza, C., Zambrano, P. and Lopez-Botello, O. Numerical modeling of thermal anisotropy on a selective laser melting process. Rapid Prototyping Journal, Vol. 26, 2020, No. 9, pp. 1555-1567. https://doi.org/10.1108/RPJ-02-2020-0032.
[4] Luo, Z., Zhao, Y. Numerical simulation of part-level temperature fields during selective laser melting of stainless steel 316L. The International Journal of Advanced Manufacturing Technology, Vol. 104, 2019, pp. 1615–1635, https://doi.org/10.1007/s00170-019-03947-0.
[5] Yang, Y., van Keulen, F., Ayas, C. A computationally efficient thermal model for selective laser melting. Additive Manufacturing, Vol. 31, 2020, https://doi.org/10.1016/j.addma.2019.100955.
[6] Foteinopoulos P., Papacharalampopoulos A., Stavropoulos, P. On thermal modeling of Additive Manufacturing processes. CIRP Journal of Manufacturing Science and Technology, Vol. 20, 2018, pp. 66-83, https://doi.org/10.1016/j.cirpj.2017.09.007
[7] https://www.ansys.com/products/additive
[8] https://hexagon.com/products/simufact-additive
[9] Dimitrienko Yu.I. Mekhanika sploshnoj sredy. T. 2. Universal'nye zakony mekhaniki i elektrodinamiki sploshnoj sredy [Continuum mechanics. In 4 vols. Vol. 1. Universal laws of mechanics and electrodynamics of continuous media]. Moscow, BMSTU Publ., 2011, 560 p.
[10] Jeronen J., Tuovinen T., Kurki M. One-Dimensional Thermomechanical Model for Additive Manufacturing Using Laser-Based Powder Bed Fusion. Vol. 10. Iss. 6. 2022. https://doi.org/10.3390/computation10060083.
[11] https://www.mathworks.com/help/matlab/ref/pdepe.html
[12] https://www.mm.bme.hu/~gyebro/files/ans_help_v182/ans_thry/thy_heat2.html
[13] Zienkiewicz O.C., Parekh C.J. Transient field problems: Two-dimensional and three-dimensional analysis by isoparametric finite elements. The International Journal for Numerical Methods in Engineering, 2(1), 1970, pp. 61-71. https://doi.org/10.1002/nme.1620020107.
[14] Norri D., de Friz J. Vvedenie v metod konechnych elementov [Introduction to finite element method]. Moscow, Mir, 1981, 304 p.
[15] https://gitlab.com/libeigen/eigen.
Кишов Е.А., Золотов Д.В., Коваль И.Ю. Численное моделирование нестационарного теплопереноса в процессе 3D-печати по технологии SLM в одномерной постановке. Математическое моделирование и численные методы, 2024, № 4, с. 19–30.
Работа выполнена при финансовой поддержке Российского научного фонда (РНФ), номер проекта 23-79-01213.
Количество скачиваний: 265